过程自动化

过程自动化所有阶段的整体解决方案

随着当今数字世界的不断发展, manufacturers are working to update or migrate their legacy 系统s 和 improve processes for a more data-driven production 和 execution model. 设施的过程自动化技术, control 系统s 和 supporting data 和 infrastructure offer the greatest potential leverage for improving productivity 和 profits. 当适当的设计和工程, 过程自动化解决方案提供了提高生产率的机会, 提高产量,降低能耗.

BC菠菜论坛 has the process automation experience 和 expertise needed to optimize the investment in your control 系统s 和 data infrastructure. Our proven capabilities enable us to look at your entire operation from a complete business perspective — from the plant floor to the boardroom — to maximize your total investment 和 return on capital expenditures. 我们为全球各行各业的主要参与者提供过程自动化解决方案, achieving governmental compliance while reducing environmental impacts on your personnel 和 the community. 利用我们丰富的过程自动化经验来获得竞争优势, 实现所有挑战的可执行解决方案.

过程自动化与控制

过程自动化和控制是特立独行的业务的核心. 特立独行的拥有与当今市场上所有主要DCS和PLC)合作的经验, 启用I/O优化. We leverage your existing infrastructure to implement process automation solutions 设计ed for your manufacturing 和 processing needs. 我们的过程自动化专业知识涵盖所有制造行业, 包括油气(上游), 中游及炼油), 化学处理, 制药, 电力及公用事业.

业务流程

特立独行的’s business 系统s 和 operational consultants analyze your business processes 和 provide actionable insights for streamlining the flow of business information to realize measurable benefits. 成功的关键在于人、流程和技术的结合. We work with you to ensure that the requirements for your targeted process automation technology implementation produce the desired results — connecting your enterprise from the plant floor to the boardroom — 和 that the business 和 operational processes are in place to support the implementation.

数据管理和历史记录

收集, storing 和 distributing real-time production data as part of a process automation 系统 allows identification of the causes of operational problems 和 quality issues. 特立独行的 works with its customers to implement data management 系统s 和 historians as part of continuous improvement with initiatives, helping managers use these tools to analyze their production data 和 make smarter decisions for increased productivity, 质量和遵从性.

业务连续性和灾难恢复

Business continuity 和 disaster recovery (BC / DR) refers to the process of bringing a facility or business back online following a disaster, 以及如何根据可能存在的新挑战来管理业务运营. 自然灾害会造成问题, 比如对设施的破坏, 电力和公用设施的可用性降低, 供应链和运输问题, 减少工作人员. 大规模网络攻击将产生不同的破坏性结果, 这可能包括对设备和设施管理操作的损坏. 灾难性的数据丢失, 服务器, 过程自动化技术和网络基础设施也很有可能.

无论你是从火灾、爆炸、洪水、飓风或其他灾难中恢复过来, 特立独行的 有你在吗?. We underst和 that it can be a while before you will be able to focus on your discrete process control areas. 首先要注意你的人员安全, your other concerns will most likely include reestablishing your infrastructure 和 stabilizing your equipment 和 process automation technologies.

特立独行的的业务解决方案顾问团队, operational consultants 和 process automation experts mobilize quickly 和 assess your existing 和 planned network infrastructure, 控制系统、监督控制和数据采集(SCADA)系统,强调安全性和生存性. 例如, 我们提供仪器/控制设备的调查, 仪器校准, 控制系统验证和补救, 设备和业务系统的重新设计和重新调试, 只要你需要,还会提供额外的内部支持.

馈源与详细设计

前端工程设计(饲料),也叫 详细设计,是工程项目的第二阶段. 饲料 跟踪可行性研究,并经常在最终过程自动化项目批准之前进行. 这个阶段很有用,因为它可以用来生成投标标签, 然后哪一个可以用于开发投资质量的成本估算. 修订版0管道和仪表图(P&id)通常在 饲料 例如,对于涉及仪表和控制系统的过程自动化项目, 草根项目, 主要机组改造和控制系统升级. 特立独行的 工程师已经承担了责任 饲料 在许多不同行业的过程自动化项目中生成, 确保项目在批准的范围和预算内完成.

I&E设计/工程

设备的仪器和电气(1)&E)系统对过程自动化至关重要. 特立独行的 提供设计, engineering 和 troubleshooting services for these 系统s to ensure the quality 和 proper integration of the 系统 components, 电机控制电路, 电源供应及 PLC)s.

过程分析

A clear underst和ing of plant or mill processes is critical to developing a sound process automation 系统 设计 with improved operation 和 productivity. 理解的关键是过程分析,其中包括回顾P&id和操作数据,然后通过关键访谈收集操作人员的输入. 这一分析揭示了关键的经营目标和指标以及重要的产品质量变量, 以及约束条件, 运营商面临的限制和瓶颈. The best process automation 系统 设计s create the tools that empower operators to overcome the challenges 和 meet key goals 和 targets. 特立独行的公司的过程控制工程师对所有的过程自动化项目进行了合理的过程分析.

编程与配置

Programming 和 configuration brings to life the 详细设计 of the instrumentation 和 control 系统 that is developed during the 饲料 过程自动化阶段. 特立独行的我们的控制工程师在各个专业都有丰富的工作经验 DCSPLC) 系统. They apply this process automation knowledge in using the latest engineering tools to convert logic diagrams into PLC) 梯子逻辑, to write generic 和 custom code 和 to build I/O 和 control applications using st和ard 系统 function blocks 和 other features. 具有现代控制系统中可用的功能, 即使是复杂的高级控制策略也可以在这些系统中配置和编程.

项目管理

项目管理是过程自动化项目成功的最重要因素之一. 特立独行的 采用项目完成® 项目管理方法, in which our project managers execute at every stage in the process automation project lifecycle: definition, 设计, 发展, 部署, 指示和文件. This eliminates many of the problems that can keep a process automation project from meeting its scheduled requirements.

安全

特立独行的 了解在当今的商业世界中企业范围内的设施集成, many companies are concerned about the risk of exposing process control 系统s to networks that have connectivity beyond the facility’s boundaries. 特立独行的 works with each process automation customer to ensure that every network is sufficiently armored to mitigate the risk of unwanted intrusion.

系统设计

在过程自动化过程中, 特立独行的 提供从上到下的集成控制设计; 市场经济地位 商业系统. 我们的设计专长涵盖各个领域,包括电气和仪表, DCS, PLC), 人机界面SCADA implementations; I/O point configuration; advanced process control; 和 control 和 business networks.

系统开发

特立独行的我们的项目完成方法是我们提供系统开发服务的基础. This applied methodology ensures that our team follows good engineering practices during all phases of 发展, including 系统 configuration 和 setup; control, 人机界面SCADA programming 和 configuration; historian configuration 和 database programming; business interface 发展; 和 documented testing. 软件开发的所有阶段都服从于修订控制和文档.

系统实现

Our breadth of process automation services allows us to provide comprehensive implementation of our engineered solutions, including technical services to support the electrical 和 instrumentation installation 和 calibration, 工程支持控制系统调试和启动及启动后的支持.

咨询服务

拥有数十年的过程自动化经验, 特立独行的 provides expert manufacturing consulting services to resolve your growing pains 和 headaches with immediate, 有效的过程自动化解决方案. Our consulting team can help you identify 和 eliminate the specific operational constraints that impact your profitability, such as distribution inefficiencies; outdated, underutilized or inappropriate technologies; capacity bottlenecks; organizational resource leveling; manufacturing, scheduling 和 planning issues; 和 inadequate strategic vision. 在特立独行的的帮助下,您可以将您的痛点转化为您的业务优势.